Stationary Crusher Plants

Heavy industry systems established to obtain high-tonnage aggregate and minerals across quarry sites, mines, infrastructure, and road construction projects are defined as stationary crushing and screening plants. Offering long-lasting durability and high production efficiency, these systems produce the final product through the integrated operation of primary jaw and impact crushers, secondary and cone crushers, tertiary crusher units, high-frequency screens, and stock conveyor belts.

Superior Engineering and International Quality Certificates Since 1976

As General Makina, with nearly 50 years of manufacturing experience and our domestic engineering power, we manufacture customized stationary crushing solutions for the tough job site conditions across the globe. All of our crusher models manufactured in our high-tech production facilities in İzmir Torbalı are certified in accordance with international quality norms under the assurance of ISO 9001 Quality Management Certificate, European Conformity CE Certificate, and EAC Eurasian Conformity Certificate.

Key Advantages and Investment Efficiency of Stationary Crushing Plants

While mobile crushing and screening systems provide flexibility for temporary projects that require job site mobility; stationary crushing plants offer the lowest operating cost per ton in long-term, high-tonnage, and fixed mining quarries.

The prominent investment advantages of our stationary crushing plants include:

• Maximum Production Capacity: Continuous production power from 50 tons to 600+ tons per hour, thanks to the heavy-duty chassis structure and unrestricted machinery dimensions.
• Wide Product Variety: Opportunity to obtain qualified aggregate, crushed stone, sand, and minerals in 8 or more different sizes simultaneously with a multi-stage crushing and screening layout.
• Long Service Life and Low Maintenance Costs: Long years of trouble-free operation guarantee, thanks to high-manganese and chromium alloy cast parts resistant to harsh field conditions.
• Versatile Industrial Application: With a one-time stationary plant investment, you can produce qualified raw materials for ready-mix concrete, road infrastructure, asphalt, dam construction, and construction chemicals sectors.

Heavy-Duty Crusher Technologies Used in Our Plants

For the efficiency of your capital investment, the following crusher solutions are integrated into our stationary crushing plants according to their stages, suitable for the hardness level of the stone to be processed and the targeted product size:

• Primary Crushers:
  • Jaw Crusher: Used in the primary crushing stage of the heaviest, highly hard, and abrasive rocks.
  • Primary Impact Crusher: A primary crusher providing a high reduction ratio in soft and medium-hard rocks such as limestone.
• Secondary Crushers:
  • Cone Crusher: Offers low operating costs in the secondary crushing stage of hard and abrasive rocks.
  • Secondary Impact Crusher: Delivers a high cubical product ratio in the secondary crushing stage of medium-hard materials.
  • Kubitizer Crusher: A specialized impact crusher unit that crushes flat materials and shapes them into cubical form.
• Tertiary Crushers:
  • Tertiary Crusher: A high-speed impact-based sand making crusher.
  • Vertical Shaft Impact Crusher (VSI): Produces 0-5 mm sand and aggregate with maximum cubicity from hard rocks based on the stone-on-stone crushing principle.
  • Hammer Crusher: Used in the fine crushing stage of soft and brittle minerals and stones.

Which Stones and Mineral Ores Is It Used For?

With stationary crushing plants sized through our custom engineering analyses, maximum efficiency is achieved even in the hardest rocks that are most difficult to process and crush:

• Hard and Abrasive Rocks: Basalt, Granite, Diabase, Diorite, Quartzite, River Stone, and Bauxite.
• Medium-Hard Minerals and Stones: Limestone, Dolomite, Bauxite, Marble, Kaolin, Sandstone, and Industrial Minerals.

Our Stationary Crushing Plant Models and Capacity Options

Our main configurations offered according to the targeted hourly tonnage and the physical characteristics of the material to be crushed in your project:

• 60 JAW Stationary Crushing Plant (For medium-scale quarries and low-capacity infrastructure projects)
• 90 JAW Stationary Crushing Plant (The most preferred capacity class in hard rock crushing)
• 110 JAW Stationary Crushing Plant (High-tonnage mining and aggregate production lines)
• 125 Primary Impact Stationary Crushing Plant (Heavy-duty industrial crushing solutions)
• 140 JAW Stationary Crushing Plant (Large-scale quarries and mining operations)
• 150 Primary Impact Stationary Crushing Plant (Mega projects and high-volume export sites)

Get a price quote immediately for customized stationary crushing plants and engineering solutions for your project, or contact us for detailed information.